Results: Initially Intellicon looked at upgrading the current design to make it more rugged, but that idea was quickly scrapped for a fail-safe redundant system that would ensure the signs would always be lit. If one lamp failed or burned out then the second lamp will turn on and a warning lamp will be lit.
The rugged dual-ballast design exceeded the customers' expectation. The system delivered 30% more light, making the signs brighter and showed better colors. This brightness was also immune to the wide range of car voltage levels, providing maximum lighting from 8 to 18 VDC. The intelligent ballasts also lit a warning light whenever a lamp burns out or stops functioning. This lamp is visible whenever the technician comes to change the sign, eliminating service non-scheduled calls.
The client was extremely pleased with the design and installed them in every sign, immediately paying back the cost of the new fixtures through lower maintenance.
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